Overview
Waterflowindicatorsaredividedintotwocategories:impellertype;floatingballtypenickname(throughimpellermirror,impellermirror,straightfloatmirror,floatmirrorLiquidflowobserver,flowindicator,flowmonitor,single-tubestraight-throughflowsightglass)isastraight-throughsightglass,whichisanecessaryaccessoryforobservingtheflowofthemediuminthepipeline.Thesightglassisusedinindustrialproductionequipmentsuchaspetroleum,chemicalindustry,chemicalfiber,medicine,food,etc.Itcanobservetheflowreactionofliquid,gas,steamandothermediaatanytime.Itisanindispensableaccessorytoensurenormalproduction.Waterflowindicatorsincludethreadedwaterflowindicators,weldedwaterflowindicators,flangedwaterflowindicators,saddle-typewaterflowindicators,andsaddle-typewaterflowindicators.
Thewaterflowindicatorcanalsobeusedinautomaticsprinklersystems.Itcanbeinstalledonthemainwatersupplypipeorthehorizontalmainpipetogiveanelectricalsignalofwaterflowinasmallareaofacertainsubregion.ThiselectricalsignalcanbeSenttotheelectriccontrolbox,butusuallynotusedasacontrolswitchtostartthefirepump.
One.Model
ThenicknameoftheSG-YLwater(oil)flowindicatormodel(ZGA-1;ZGA-2;ZGA-3;ZGA-4impellertypeSJ-YLimpellertypeobserverSJ-ZTstraight-throughflowsightglass)
SG-FQfloatindicatormodelnickname(GBA-1GBA-2GBA-3GBA-4balltypeZBA-1ZBA-2ZBA-3ZBA-4(floatingballtype)
SG-IIstraight-throughtype
SG-IIIthree-waytype
SG-BBswingplatetype
SG-BLglasstubetype
SG-ZZpointertype
SG-NZbackstoptype
ModelSGEqualtoSJ
1.Overview:
Suitableforawiderangeofindustriessuchasblastfurnacecoolingsystem,powerplantwatercirculationsystem,water(oil)pumpindicatingsystem,lubricationsystem,automaticsprinklersystem,etc.application.
2.Definition:
Anecessaryaccessoryforobservationinvarioussystemsorforconvertingwater(oil)flowsignalsintoelectricalsignalsinthesystem.
3.Basicparameters
1)Themaximumworkingpressureofthewaterflowindicatorisrespectively0.25/0.6/1.0/1.6/2.5/4.0MPa
2)Nominaldiameter
Threaded/weldednominaldiameterDN6-DN80(G1/8-G3)
NominaldiameterofflangetypewaterflowindicatorisDN15-DN600
4.Technicalrequirements
1)Maximumworkingpressure
Themaximumworkingpressureofthewaterflowindicatordependsonthecaliber:0.25/0.6/1.0/1.6/2.5/4.0MPa
2)Delayperformance
Thedelaytimeofthewaterflowindicatorwithdelayfunctionshouldbeadjustable.
Thedelaytimemeasuredbythewaterflowindicatortestshouldbewithintherangeof2s-90s.
3)Workingcycle
Thewaterflowindicatoristested,after500cyclesofaction,theactionshouldbesensitiveandresetquicklyduringthetest.
4)Corrosionresistance
Thewaterflowindicatorissubjectedtothecorrosiontestaccordingtothestandard.Afterthetest,anypartofthewaterflowindicatormustnotshowcorrosiondamagesuchascracksthataffecttheperformance.Afterthetest,itshouldgothroughthe6.8sensitivitytest,andthetestresultshouldmeetthestandardrequirements.
5)Rigidnon-metallicmaterials
Aftertheairagingtest,thetestpieceshallnotbebent,creeped,crackedorotherwisedamagedthataffectsthefunctionofthewaterflowindicator.Ifthebladeismadeofpolyethylenematerialandhastheabilitytowithstandenvironmentalstresscracking,thebladeshouldbefreeofcracksafterthetest.
6)Impactresistance
Afterthree6.8Jenergyimpacts,theremustbenoloosepartsthathindertheactionofthewaterflowindicator.
Afterthetest,theshellofthewaterflowindicatorshouldbechecked.Iftheshellisbrokenanddoesnotaffecttheactionofthewaterflowindicator,itisqualified.Iftheshellisusedtopreventdustormoisture,andtheshellisbroken,thewaterflowindicatorisnotqualified.
7)Wateragingresistanceofelasticnon-metallicgaskets
Thewateragingtestofelasticnon-metallicgasketsiscarriedout,exceptforO-rings.Afterthetest,checkthegapbetweenthegasketandthefixturetoensurethatthereisnolooseness,adhesion,andbrittlenessorsoftnessofthegasket.
8)Sensitivity
Thewaterflowindicatorshouldbetestedforsensitivityaccordingtothestandard,andthetestresultsshouldmeetthefollowingrequirements:
aFlowratelessthanorequalto15.0L/Atmin,thewaterflowindicatorshouldnotalarm;
bThealarmflowrateshouldbeanyvaluebetween15.0L/min-37.5L/min,andwhenitreaches37.5L/min,itmustalarm;
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cThealarmflowrateshouldnotbegreaterthan37.5L/min,
Thetestpressurerangeisbetween0.14MPa-1.2MPa.
9)Hydraulicfrictionloss
Undertheconditionofthewatervelocityof4.5m/sinthetestpipeline,thepressurelosscausedbythehydraulicfrictionofthewaterflowindicatorshallnotexceed0.02MPa.
10)Waterimpactresistance
Thewaterimpacttestiscarriedoutaccordingtothestandard,anditshouldberesetquicklyafterbeingimpactedbywater.Andasensitivitytestshouldbecarriedoutafterthetest,andthetestresultshouldmeetthestandardrequirements.
11)Waterpressureresistance
Under2.4MPawaterpressurefor5minutes,theremustbenocracks,leakage,permanentdeformationordamage.
12)Overloadcapacity
Whenthewaterflowindicatoristestedinaccordancewiththestandard,itscomponentsmustnotbeburntduetooverheating,pits,orcontactbonding.
13)Withstandvoltagecapabilityandinsulationresistance
(1)Thewaterflowindicatorshallbetestedforthewithstandvoltagecapabilityaccordingtothestandard.Underthespecifiedtestvoltage,betweenthefollowingpartsWithstandvoltage60s±5swithoutbeingbrokendown.
aBetweenallmovingpartsandstaticmetalparts(includingthehousing);
bMovingpartsofcircuitsthatworkunderdifferentvoltagesanddifferentfrequencies.
(2)Thewaterflowindicatormeasurestheinsulationresistance,andtheinsulationresistancebetweenthefollowingpartsshouldbegreaterthan2MΩ.
aWhenthecontactisopen,betweentheincomingandoutgoingwiresofthesamepole;
bWhenthecontactisclosed,betweenthelivepartsofdifferentpoles,thecontactandthecoilandthecontrolBetweencircuits;
cBetweeneachlivepartandthemetalbracket(includingthehousing).
5.Keypointsofconstructionandinstallation
1)Generallyinstalledonthehorizontalbranchmainpipeoneachfloororbranchmainpipeinacertainarea.
2)Itshouldbeinstalledhorizontally,andtheinclinationshouldnotbetoolargetoensurethatthebladesaresensitive.Thereshouldbestraightpipeswith5timesthelengthoftheinstallationpipediameterbeforeandafterthewaterflowindicator.Payattentiontothewaterflowdirectionandindicatorwheninstalling.Thearrowsareconsistent.
3)Thesignalvalveshouldbeinstalledonthepipelinebeforethewaterflowindicator,andthedistancefromthewaterflowindicatorshouldnotbelessthan300mm.
4)Thewaterflowindicatorissuitableforinstallationonpipeswithadiameterof50-150mm.
6.Executivestandard
1)Productstandard
1.Waterflowindicatorstructurematerial:
Bodymaterial | Carbonsteelandstainlesssteel,copper |
Windowmaterial | Temperedborosilicateglass,quartzglass,aluminumsilicateglass |
Temperedborosilicateglass | resistantPressure2.5MPaTemperatureresistance≤200℃ |
Quartzglass | Pressureresistance10MPa,temperatureresistance≤1000℃ |
aluminosilicateglass | Pressureresistance6.4MPa,temperatureresistance≤450℃ |
Sealmaterial | Nitrilerubber,polytetrafluoroethylene |
II.Maintenanceandmaintenanceofglasswindows
1.Theimpellersightglassisusedtoobservetheflowreactionequipmentofliquid,gas,steamandothermedia.Thewindowglassshouldbekeptcleananddust-free.
2.Thewindowglassoftheimpellersightglassissuitablefordamage,sobecarefulwheninstallingthesightglass.
3.Thetemperatureandpressureresistanceofthesightglasshascertainlimitations,dependingontheactualsituation.
Thefollowingprovidesthephysicalexperimentparametersofthenationalstandardglassmanufacturingprocess:
Temperatureresistance:temperedborosilicateglass≤200℃,quartzglass≤1000℃,aluminosilicateglass≤450℃
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Pressureresistance:temperedborosilicateglasssheet≤2.5MPa,quartzglasssheet≤10.0MPa,aluminosilicateglass≤6.4MP
4,allowrapidtemperaturechange<60℃,glassduetotemperaturedifferenceGreatlycauserupture.
Glassinspectionstandard:Design,manufactureandacceptancereferto"ChemicalPipelineManual"andHGJ501-502-86"PressureWindowSightGlass".
"AutomaticSprinklerSystemPart7:WaterFlowIndicator"GB5135.7-2003
Diagramanddecompositioninstructions
Awaterflowindicator,Itischaracterizedinthatitincludesavalvebody(1),apairofsteps(6)aresymmetricallyformedontheupperandlowersidesofthevalvecavity(5)ofthevalvebody(1),andtheleftandrightsidesofthevalvebody(1)extendrespectivelyThereisapipesection8;apairofsealingrings(4)arerespectivelyarrangedonthestep(6);apairofobservationwindows(2)arerespectivelylocatedonthesealingring(4),eachwithablindhole(10);Apairofobservationwindowfixingcovers(3)arerespectivelyplacedontheobservationwindow(2)andfixedwiththevalvebody(1);aflowindicatormechanismisplacedinthevalvecavity5,whichincludesarotorshaft(15),Therotor(19),theblades(14)andapairofshaftseats(12),thetwoendsoftherotorshaft(15)areinsertedintotheshaftholes(13)oftheshaftseat(12),andtherotor(19)isloopedontherotorOntheshaft(15),theblades(14)areextendedontherotor(19),andapairofshaftseats(12)arerespectivelyaccommodatedintheblindholes(10).