Overview
Waterflowindicatorsaredividedintotwocategories:impellertype;floatingballtypenickname(throughimpellermirror,impellermirror,straightfloatmirror,floatmirrorLiquidflowobserver,flowindicator,flowmonitor,single-tubestraight-throughflowsightglass)isastraight-throughsightglass,whichisanecessaryaccessoryforobservingtheflowofthemediuminthepipeline.Thesightglassisusedinindustrialproductionequipmentsuchaspetroleum,chemicalindustry,chemicalfiber,medicine,food,etc.Itcanobservetheflowreactionofliquid,gas,steamandothermediaatanytime.Itisanindispensableaccessorytoensurenormalproduction.Waterflowindicatorsincludethreadedwaterflowindicators,weldedwaterflowindicators,flangedwaterflowindicators,saddle-typewaterflowindicators,andsaddle-typewaterflowindicators.
Thewaterflowindicatorcanalsobeusedinautomaticsprinklersystems.Itcanbeinstalledonthemainwatersupplypipeorthehorizontalmainpipetogiveanelectricalsignalofwaterflowinasmallareaofacertainsubregion.ThiselectricalsignalcanbeSenttotheelectriccontrolbox,butusuallynotusedasacontrolswitchtostartthefirepump.
One.Model
ThenicknameoftheSG-YLwater(oleum)flowindicatormodel(ZGA-1; ZGA-2; ZGA-3; ZGA-4impellertypeSJ-YLimpellertypeobserverSJ-ZTstraight-throughflowsightglass)
SG-FQfloatindicatormodelnickname(GBA-1GBA-2GBA-3GBA-4balltypeZBA-1ZBA-2ZBA-3ZBA-4(floatingballtype)
SG-IIstraight-throughtype
SG-IIIthree-waytype
SG-BBswingplatetype
SG-BLglasstubetype
SG-ZZpointertype
SG-NZbackstoptype
ModelSGEqualtoSJ
1.Overview:
Suitableforawiderangeofindustriessuchasblastfurnacecoolingsystem,powerplantwatercirculationsystem,water(oil)pumpindicatingsystem,lubricationsystem,automaticsprinklersystem,etc.application.
2.Definitio:
Anecessaryaccessoryforobservationinvarioussystemsorforconvertingwater(oil)flowsignalsintoelectricalsignalsinthesystem.
3.Basicparameters
1) Themaximumworkingpressureofthewaterflowindicatorisrespectively 0.25/0.6/1.0/1.6/2.5/4.0MPa
2) Nominaldiameter
Threaded/weldednominaldiameterDN6-DN80(G1/8-G3)
NominaldiameterofflangetypewaterflowindicatorisDN15-DN600
4.Technicalrequirements
I) Maximumworkingpressure
Themaximum opus pressure of the waterflowindicatordependsonthecaliber:0.25/0.6/1.0/1.6/2.5/4.0MPa
II) Delayperformance
Thedelaytimeofthewaterflowindicatorwithdelayfunctionshouldbeadjustable.
Thedelaytimemeasuredbythewaterflowindicatortestshouldbewithintherangeof2s-90s.
III) Workingcycle
Thewaterflowindicatoristested,after500cyclesofaction,theactionshouldbesensitiveandresetquicklyduringthetest.
IV) Corrosionresistentia
Thewaterflowindicatorissubjectedtothecorrosiontestaccordingtothestandard.Afterthetest,anypartofthewaterflowindicatormustnotshowcorrosiondamagesuchascracksthataffecttheperformance.Afterthetest,itshouldgothroughthe6.8sensitivitytest,andthetestresultshouldmeetthestandardrequirements.
5) Rigidnon-metallicmaterials
Aftertheairagingtest,thetestpieceshallnotbebent,creeped,crackedorotherwisedamagedthataffectsthefunctionofthewaterflowindicator.Ifthebladeismadeofpolyethylenematerialandhastheabilitytowithstandenvironmentalstresscracking,thebladeshouldbefreeofcracksafterthetest.
VI) Impactresistance
Afterthree6.8Jenergyimpacts,theremustbenoloosepartsthathindertheactionofthewaterflowindicator.
Afterthetest,theshellofthewaterflowindicatorshouldbechecked.Iftheshellisbrokenanddoesnotaffecttheactionofthewaterflowindicator,itisqualified.Iftheshellisusedtopreventdustormoisture,andtheshellisbroken,thewaterflowindicatorisnotqualified.
7) Wateragingresistanceofelasticnon-metallicgaskets
Thewateragingtestofelasticnon-metallicgasketsiscarriedout,exceptforO-rings.Afterthetest,checkthegapbetweenthegasketandthefixturetoensurethatthereisnolooseness,adhesion,andbrittlenessorsoftnessofthegasket.
VIII) Sensibilitas
Thewaterflowindicatorshouldbetestedforsensitivityaccordingtothestandard,andthetestresultsshouldmeetthefollowingrequirements:
aFlowratelessthanorequalto15.0L/Atmin, aquarum defluxus notalarm;
bThealarmflowateshouldbeanyvaluebetween15.0L/min-37.5L/min, and whenitreaches37.5L/min,itmustalarm;
bp>
cThealarmflowateshouldnotbegreaterthan37.5L/min,
Thetestpressurerangeisbetween0.14MPa-1.2MPa.
9) Hydraulicfrictionloss
Undertheconditionofthewatervelocityof4.5m/sinthetestpipeline,thepressurelosscausedbythehydraulicfrictionofthewaterflowindicatorshallnotexceed0.02MPa.
X) Waterimpactresistance
Thewaterimpacttestiscarriedoutaccordingtothestandard,anditshouldberesetquicklyafterbeingimpactedbywater.Andasensitivitytestshouldbecarriedoutafterthetest,andthetestresultshouldmeetthestandardrequirements.
XI) Waterpressureresistance
Under2.4MPa aqua pressio for5minutes,theremustbenocracks, ultrices, permanent deformationordamage.
XII) Overloadcapacity
Whenthewaterflowindicatoristestedinaccordancewiththestandard,itscomponentsmustnotbeburntduetooverheating,pits,orcontactbonding.
13)Withstandvoltagecapabilityandinsulationresistance
(1)Thewaterflowindicatorshallbetestedforthewithstandvoltagecapabilityaccordingtothestandard.Underthespecifiedtestvoltage,betweenthefollowingpartsWithstandvoltage60s±5swithoutbeingbrokendown.
aBetweenallmovingpartsandstaticmetalparts(includingthehousing);
bMovingpartsofcircuitsthatworkunderdifferentvoltagesanddifferentfrequencies.
(2)Thewaterflowindicatormeasurestheinsulationresistance,andtheinsulationresistancebetweenthefollowingpartsshouldbegreaterthan2MΩ.
aWhenthecontactisopen,betweentheincomingandoutgoingwiresofthesamepole;
bWhenthecontactisclosed,betweenthelivepartsofdifferentpoles,thecontactandthecoilandthecontrolBetweencircuits;
cBetweeneachlivepartandthemetalbracket(includingthehousing).
5.Keypointsofconstructionandinstallation
1)Generallyinstalledonthehorizontalbranchmainpipeoneachfloororbranchmainpipeinacertainarea.
2)Itshouldbeinstalledhorizontally,andtheinclinationshouldnotbetoolargetoensurethatthebladesaresensitive.Thereshouldbestraightpipeswith5timesthelengthoftheinstallationpipediameterbeforeandafterthewaterflowindicator.Payattentiontothewaterflowdirectionandindicatorwheninstalling.Thearrowsareconsistent.
3)Thesignalvalveshouldbeinstalledonthepipelinebeforethewaterflowindicator,andthedistancefromthewaterflowindicatorshouldnotbelessthan300mm.
4)Thewaterflowindicatorissuitableforinstallationonpipeswithadiameterof50-150mm.
6.Executivestandard
I) Productstandard
1.Waterflowindicatorstructurematerial:
Bodymaterial | Carbonsteelandstainlesssteel, aeris |
Windowmaterial | Temperedborosilicateglass,quartzglass,aluminumsilicateglass |
Temperedborosilicateglass | resistantPressure2.5MPaTemperateresistance≤200℃ |
Quartzglass | Pressuraresistance10MPa,temperaturesistance≤1000℃ |
aluminosilicateglass | Pressuraresistance6.4MPa, temperaturae motus vitae ≤450℃ |
Sealmaterial | Nitrilerubber, polytetrafluoroethylene |
II.Maintenance and Maintenanceofglasswindows
1.Theimpellersightglassisusedtoobservetheflowreactionequipmentofliquid,gas,steamandothermedia.Thewindowglassshouldbekeptcleananddust-free.
2.Thewindowglassoftheimpellersightglassissuitablefordamage,sobecarefulwheninstallingthesightglass.
3.Thetemperatureandpressureresistanceofthesightglasshascertainlimitations,dependingontheactualsituation.
Thefollowingprovidesthephysicalexperimentparametersofthenationalstandardglassmanufacturingprocess:
Temperature: temperansborosilicateglass≤200℃,quatzglass≤1000℃,aluminosilicateglass≤450℃
p>
Pressura: temperansborosilicateglasssheet≤2.5MPa,quartzglasssheet≤10.0MPa,aluminosilicateglass≤6.4MP
4,allowrapidtemperaturechange<60℃,glassduetotemperaturedifferenceGreatlycauserupture.
Glassinspectionstandard:Design,manufactureandaeceptancereferto"ChemicalPipelineManual" andHGJ501-502-86"PressureWindowSightGlass".
"AutomaticSprinklerSystemPart7:WaterFlowIndicator" GB5135.7-2003
Diagramanddecompositioninstructions
Awaterflowindicator,Itischaracterizedinthatitincludesavalvebody(1),apairofsteps(6)aresymmetricallyformedontheupperandlowersidesofthevalvecavity(5)ofthevalvebody(1),andtheleftandrightsidesofthevalvebody(1)extendrespectivelyThereisapipesection8;apairofsealingrings(4)arerespectivelyarrangedonthestep(6);apairofobservationwindows(2)arerespectivelylocatedonthesealingring(4),eachwithablindhole(10);Apairofobservationwindowfixingcovers (3) arerespectively placedontheobservationwindow(2) and fixed withthevalvebody(1), aflowindicatormechanismismisplacedinthevalvecavity5, whichincludesarotorshaft(15), therotor(19), thes(14) andapairofshaftseats(12), the twoends oftherotorshaft(15) areinsertedin the shaft isloopedontherotorOntheshaft(15), theblades(14) areextendedontherotor(19), andpairofshaftseats(12) arerespectively accommodatedintheblindholes(10).