Macchina per il taglio laser in fibra

Introductio

Fibrelaserisanewtypeoffiberlaserthatisnewlydevelopedintheworld.Itoutputshigh-energy-densitylaserbeam,whichisconcentratedonthesurfaceoftheworkpiece,sothattheworkpieceiscoveredbyanultra-finefocusspot.Theirradiatedareainstantlymeltsandvaporizes,andtheirradiatedpositionofthelightspotismovedbytheCNCmechanicalsystemtorealizeautomaticcutting.Comparedwithbulkygaslasersandsolid-statelasers,ithasobviousadvantagesandhasgraduallydevelopedintoanimportantcandidateinthefieldsofhigh-precisionlaserprocessing,lidarsystems,spacetechnology,andlasermedicine.

Thefiberlasercuttingmachinecanbeusedforplanecuttingorbevelcutting,andtheedgesareneatandsmooth.Itissuitableforhigh-precisioncuttingprocessingsuchasmetalplates.Atthesametime,itcanbeusedwithamechanicalarm.Three-dimensionalcuttingreplacestheoriginallyimportedfive-axislaser.Comparedwiththeordinarycarbondioxidelasercuttingmachine,itsavesmorespaceandgasconsumption,andhasahighphotoelectricconversionrate.Itisanewenergy-savingandenvironmentally-friendlyproduct,anditisalsooneoftheworld'sleadingtechnologicalproducts.

TheadvantagesoffiberlasercuttingmachineoverCO2lasercuttingmachine:

1) Excellensbeamqualitas: minorfocused macula, tenuior cuticula, altiore operatione, et melioris processus;

2)Extremelyhighcuttingspeed:2timesthatofthesamepowerCO2lasercuttingmachine;

3)Extremelyhighstability:usingtheworld'stopimportedopticalfiberThelaserhasstableperformance,andtheservicelifeofkeycomponentscanreach100,000hours;

4)Veryhighelectro-opticalconversionefficiency:Theopticalfiberlasercuttingmachinehasaphotoelectricconversionefficiencyofabout30%,whichis3timeshigherthanthatofaCO2lasercuttingmachine.Times,energysavingandenvironmentalprotection;

5)Verylowusecost:Thepowerconsumptionofthewholemachineisonly20-30%ofthesamekindofCO2lasercuttingmachine;

6) Ipsum Maintenancecost:nolaserworkinggas;opticalfibertransmissio,noreflectivelens;cansavealotofmaintenancecosts;

7)easyproductoperationandmaintenance:opticalfibertransmission,noneedtoadjusttheopticalpath;

8) Superflexiblelightguideeffect: minuunt, compactae structurae, faciliores processus exigentiae.

Ofcourse,comparedwithcarbondioxidelasercuttingmachine,thecuttingrangeofopticalfiberisrelativelynarrow.Becauseofthewavelength,itcanonlycutmetalmaterials,andnon-metalsarenoteasilyabsorbedbyit,whichaffectsitscuttingrange.

TheadvantagescomparedwithYAGlasercuttingmachine:

1)Cuttingspeed:Thespeedoffiberlasercuttingmachineis4-5timesthatofYAG,suitableformassprocessingandproduction

2)Costofuse:ThecostofusingfiberlasercuttingmachineislessthanthatofYAGsolidlasercutting.

3)Photoelectricconversionefficiency:Thephotoelectricconversionefficiencyoffiberlasercuttingmachineis10ofYAGThepriceofthecorrespondingfiberlaserishigher,sothepriceoffiberlasercuttingmachineismuchhigherthanthatofYAGlasercuttingmachine,butitismuchlowerthancarbondioxidelasercuttingmachine.Butitssexratioisindeedthehighestofthethree.

Marisque

(1)Thefiberlaserhashighelectrical-to-opticalconversionefficiency,withaconversionefficiencyofmorethan30%.Thelow-powerfiberlaserdoesnotneedtobeequippedwithachiller.Itisair-cooledandcanbelargeItsavespowerconsumptionduringwork,savesoperatingcosts,andachievesthehighestproductionefficiency;

(2)Whenthelaserisrunning,onlyelectricenergyisrequired,andnoextragasisrequiredtogeneratethelaser,whichhasthelowestoperatingandmaintenancecosts.;

(3)Fibrelaseradoptssemiconductormodularandredundantdesign,noopticallensintheresonantcavity,nostart-uptime,noadjustment,nomaintenance,andhighstabilityadvantages,reducingaccessoriesThecostandmaintenancetimeareunmatchedbytraditionallasers;

(4)Theoutputwavelengthoffiberlaseris1.064microns,whichis1/10oftheCO2wavelength,andtheoutputbeamqualityisgood,andthepowerdensityishigh.,Itisveryconducivetotheabsorptionofmetalmaterials,andhasexcellentcuttingandweldingcapabilities,sothattheprocessingcostisthelowest;

(5)Thelightofthewholemachineistransmittedbyopticalfiber,andthereisnoneedforcomplicatedlightguidessuchasmirrors.Thesystemhasasimpleopticalpath,stablestructure,andmaintenance-freeexternalopticalpath;

(6)Thecuttingheadcontainsaprotectivelens,whichreducestheconsumptionofexpensiveconsumablessuchasfocusinglens;

(7)Thelightisexportedthroughtheopticalfiber,whichmakesthedesignofthemechanicalsystemverysimple,anditisveryeasytointegratewiththerobotormulti-dimensionalworkbench;

(8)Thelasercanbemulti-machineafteraddingtheshutter.,Throughopticalfibersplitting,itisdividedintomultiplechannelstoworkatthesametime,easytoexpandthefunction,convenientandsimpletoupgrade;

(9) Thefiberlaserissmallinsize, leve pondus, mobile in operando, atque vestigium;

Industryapplications

Appliedtosheetmetalprocessus,aviatio, aerospace, electronicarum, electricaementa, subway accessiones, automobiles, victus machinamenta, textile machinatio, machinatio, machinatio, praecisio partium, naves, metallurgiaequipmentum, levatores, domus instrumenta, artificia, ratio, machinatio, machinatio, processus machinatio, praecisio partium, naves, metallurgia aequipmenta, levatores, domus instrumenta, artificia, ratio, machinatio, machinatio, processus machinatio, praecisio partium, naves, metallurgiae aequipmentum, levatores, domus instrumenta, artificia, machinatio, machinatio, machinatio, machinatio, praecisio partium, naves, metallurgiae aequipmentum

Processingmaterials

Stainlesssteel, carbonsteel, alloysteel, siliconsteel, scaturigo, aluminium, aluminium, galvanizedsheet, galvanizedsheet, murra, aes, argentum, aurum, titaniumandotermetalplates et pipecutting.

Processingadvantages

(1) Altitudo, celeritas, angusta seam, minimum caloris affectata, lenis acies sine bursis.

(2)Thelasercuttingheadwillnottouchthesurfaceofthematerialandwillnotscratchtheworkpiece.

(3)Theslitisthenarrowest,theheat-affectedzoneisthesmallest,thelocaldeformationoftheworkpieceisminimal,andthereisnomechanicaldeformation.

(4)Goodprocessingflexibility,canprocessarbitrarygraphics,andcanalsocutpipesandotherprofiles.

(5) Itcancutany duritia materiae, sicut caligo, immaculata caligo, aluminium alloyplatum, carbida caementata, etc. sine deformatione.

Electioncriteria

Thequalityoflasercuttingcanbemeasuredbythefollowing6criteria.

1.CuttingsurfaceroughnessRz

2.Cuttingslagsize

3.Cuttingedgeperpendicularityandslopeu

4.Cuttingedgefilletsizer

5.Dragafterstripen

6.FlatnessF

Cuttingadvantage

1.Highcuttingaccuracy: thepositioning accura- cy of thelasercuttingmachineis0.05mm, and therepeat positioning accuracyis0.03mm.

2.Thelasercuttingmachinehasanarrowslit:thelaserbeamisfocusedintoasmallspot,sothatthefocalpointcanreachahighpowerdensity.Thematerialisquicklyheatedtothedegreeofvaporizationandevaporatestoformahole.Withtherelativelinearmovementofthelightbeamandthematerial,theholecontinuouslyformsaslitwithaverynarrowwidth.Thewidthoftheslitisgenerally0.10-0.20mm.

3.Thecuttingsurfaceofthelasercuttingmachineissmooth:thecuttingsurfacehasnoburrs,andthesurfaceroughnessofthecutisgenerallycontrolledwithinRa6.5.

4.Thelasercuttingmachineisfast:thecuttingspeedcanreach10m/min,andthemaximumpositioningspeedcanreach30m/min.Itismuchfasterthanthewirecuttingspeed.

5.Thelasercuttingmachinehasgoodcuttingquality:non-contactcutting,thecuttingedgeislittleaffectedbyheat,thereisbasicallynothermaldeformationoftheworkpiece,andthecollapseofthematerialformedduringpunchingandshearingiscompletelyavoided.Generally,thecuttingseamdoesnotrequiretwoSub-processing.

6.Nodamagetotheworkpiece:Thelasercuttingheadwillnotcontactthesurfaceofthematerialtoensurethatitdoesnotscratchtheworkpiece.

7.Notaffectedbytheshapeoftheworkpiece:laserprocessinghasgoodflexibility,canprocessanygraphics,andcancutpipesandotherprofiles.

8. Thelasercutting machinae cancutavarietatis materialium: suchasplastic, ligna, PVCleather, textilia, plexiglass, etc.

9.Savemoldinvestment:Laserprocessingdoesnotrequiremolds,nomoldconsumption,nomoldrepairs,andsavingtimeformoldreplacement,therebysavingprocessingcostsandreducingproductioncosts,especiallysuitableforprocessinglargeproducts.

10.Materialsaving:Usingcomputerprogramming,productsofdifferentshapescanbecuttomaximizetheutilizationofmaterials.

11.Improvethespeedofsampledelivery:Aftertheproductdrawingisformed,laserprocessingcanbeperformedimmediately,andthephysicalobjectofthenewproductcanbeobtainedintheshortesttime.

12. Safetyandandenvironmentalprotection:Laser processing has less waste waste, low strepitus, pura, tuta, et immunis immunditia, quod valde emendat operam ingeniorum.

Technicalparameters

Opticalfiberadvantage

FibrelasercuttingmachineusesfiberlasertoproduceThelasercuttingmachinewiththelightsourceasthelightsource.

TheadvantagesoffiberlasercuttingmachineoverCO2lasercuttingmachine:

1) Excellensbeamqualitas: minorfocused macula, tenuior cuticula, altiore operatione, et melioris processus;

2)Extremelyhighcuttingspeed:2timesthatofthesamepowerCO2lasercuttingmachine;

3)Extremelyhighstability:using the world'stopimportedopticalfiberLaser,stableperformance.

4)Veryhighelectro-opticalconversionefficiency,energysavingandenvironmentalprotection;

5)Verylowcostofuse:thepowerconsumptionofthewholemachineislowerthanthatofco2,Savedproductioncosts

6)Verylowmaintenancecosts:nolaserworkinggas;opticalfibertransmissio,noreflectivelenses;cansavealotofmaintenancecosts;

7)productoperationandmaintenanceareconvenient:Opticalfibertransmission,noneedtoadjustthelightpath;

8) Superflexiblelightguideeffect: minuunt, compactae structurae, faciliores processus exigentiae.ThefiberlasercuttingmachineadoptstheuniquedesignofGermantechnologyandspecialinnercavitytoensurethestableoperationofthesystemandtheconstantandlastingpower.Thecuttinggapisuniform,anditisconvenienttoadjustthelightandmaintain.Theenclosedlightpathguideslighttoensurethecleanlinessandservicelifeofthelens.

Fibrelasercuttingmachinehashighcuttingprecision,whichissuitableforcuttingprecisionpartsandfinecuttingofvariouscraftcharactersandpaintings.Thecuttingspeedisfast,whichismorethan100timesthatofwirecutting.Theareaof​​heat-affectedareaissmall,theperformanceisstable,continuousproductionisguaranteed,itisnoteasytobedeformed,thecuttingseamissmoothandbeautiful,andthereisnoneedforsubsequentprocessing.ComparedwiththeCNCpunchingmachine,thefiberlasercuttingmachinecancompletetheprocessingofvariouscomplexstructures.Aslongasanyimagecanbedrawnonthecomputer,themachinecancompletetheprocessing.Thereisnoneedtoopenthemold,justmakethedrawingonthecomputer,andtheproductcanbereleasedimmediately.Itcanquicklydevelopnewproductsandsavecosts.ThecomplexprocessrequirementsaredifficulttoachievewithCNCpunches,andfiberlasercuttingmachinescandoit.

Inaddition,thesurfacecutbythefiberlasercuttingmachineisverysmooth,whichisdifficultforCNCpunchingmachinestoreach.Fibrelasercuttingmachinesarewidelyusedinadvertisingsignproduction,sheetmetalstructure,highandlowvoltageelectricalcabinetproduction,textilemachineryparts,kitchenutensils,automobiles,machinery,elevators,electricalparts,springs,subwaypartsandotherindustries.

Intermsofprice,fiberlasercuttingmachineisslightlymoreexpensivethanordinarylasercuttingmachine,butfromanoverallpointofview,fiberlasercuttingmachineisthemostcost-effective.

Useandmantenance

Howtouseandmaintainthefiberlasercuttingmachine?Whenusingafiberlasercuttingmachinetoprocessobjects,itisnecessarytolearntheequipmentuseandmaintenanceskillsofthefiberlasercuttingmachineinordertobetterexerttheefficiencyoftheequipmentandmaximizetheefficiencyoftheequipment.

Howtouseand tenere fiberlasercuttingmachine:

1)Checkthesteelbeltfrequentlytoensurethatitistight.Otherwise,ifthereisaprobleminoperation,itmayhurtpeople,orevencausedeathinseriouscases.Thesteelbeltlookslikeasmallthing,buttheproblemisstillabitserious.

2)Checkthestraightnessofthetrackandtheverticalityofthemachineeverysixmonths,andifitisfoundtobeabnormal,itwillbemaintainedanddebuggedintime.Ifthisisnotdone,thecuttingeffectmaynotbesogood,theerrorwillincrease,andthecuttingqualitywillbeaffected.Thisisthetoppriorityandmustbedone.

3)Useavacuumcleanertoremovedustanddirtfromthemachineonceaweek.Allelectricalcabinetsshouldbeclosedanddust-proof.

4)Theguiderailsshouldbecleanedfrequentlytoremovedustandotherdebristoensurethattheequipmentisnormal.Therackshouldbewipedfrequentlyandlubricatedtoensurelubricationwithoutdebris.Theguiderailshouldbecleanedandlubricatedfrequently,andthemotorshouldalsobecleanedandlubricatedfrequently.Themachinecanmovebetterandcutmoreaccurately,andthequalityofthecutproductswillbeimproved..

5)Thedual-focuslasercuttingheadisafragileitemonthelasercuttingmachine.Long-termusewillcausedamagetothelasercuttinghead.

Fibrelasercuttingmachineneedsregularinspectionandmaintenance.Ifthereisanydeformationorotherforms,youshouldknowthatthelasercuttingheadisabitdamagedatthistimeandneedstobereplaced.Failuretoreplaceitwillaffectthecuttingqualityandincreasethecost.Someproductsmayhavetoundergosecondaryprocessingandreduceproductionefficiency.ThelasercuttingheadmustbemanufacturedbyHuagongFaril,anditmustbecarefullycheckedwhenthegoodsarereceived,soastoavoidproblemswhentheyareused.

Custombeam

Thecustombeamshapeinthefiberlasercuttingmachineisbasedonaprinciple,thatis:Comparedwiththetraditionallasercuttingusingasinglecircularlaserbeam,thenewcuttingprocessAcomplexlaserbeamshapeisused.Theuniquefocusingcharacteristicsofhigh-powersingle-modefiberlasersareusedtogeneratecomplexbeamshapesandmakeitpossibletoseparateapartoftheoveralllaserenergyinordertocreatea"keyhole"forlaserweldingorlasercuttingapplications.Therestoftheenergywillbedistributedtothemelt;beforethat,themainbeamisusedtocreateanappropriatelyhighvaporpressuredistributiononthesurfaceofthemoltenmaterial.Thismakesitpossibletoapplylocalpressureonthemeltflowingoutoftheincision,whichfarexceedsthepressureofthecoaxialgasjetcommonlyusedinlasercutting.Asaresult,theincisionisverynarrow.Thenewprocesshasgreatpotential.Itwillnotproduceburrsinalargecuttingspeedrange,andcanalsoperformhigh-speedcuttinginnarrowcontourcuttingtoproducehigh-qualitycuts.

Rapidprototyping

TherapidprototypingtechnologyinthefiberlasercuttingmachineisthegeneraltermfortherapidproductionofsamplesorpartsdirectlybasedontheCADmodel.ItintegratesmodernscientificandtechnologicalachievementssuchasCADtechnology,numericalcontroltechnology,lasertechnologyandmaterialtechnology,andisanimportantpartofadvancedmanufacturingtechnology.Itcanautomatically,directly,quicklyandaccuratelymaterializedesignideasintoprototypeswithcertainfunctionsordirectlymanufacturepartsaccordingtoCADmodels(electronicmodels),andgeneratealmostarbitrarilycomplexpartswithoutusingmoldsandtools.Theproblemofrapiddockingfromdesigntomanufacturing.Therefore,thetechnologycanquicklyevaluateandmodifyproductdesign,effectivelyshortentheproductdevelopmentcycle,reducedevelopmentcosts,andmeettherequirementsoftoday'shighlycompetitivemarketforrapiddevelopmentandrapidmanufacturingofnewproducts,andimproveThemarketcompetitivenessofproductsandthecomprehensivecompetitivenessofenterprises.

Waterchiller

Asasupportingcoolingdeviceforfiberlasercuttingmachine,waterchillerensuresthatthefiberlasercuttingmachineoperatesnormallyataconstanttemperature.Thespecialchillerforfiberlasercuttingmachineisarefrigeratedindustrialchiller.Ithastwoworkingmodes:constanttemperatureandintelligenttemperatureadjustment,andthetemperaturecontrolaccuracyis±0.3℃.Theconfigurationisrich,includingtheinputandoutputcontrolequipmentswitchandtheadvancedfunctionsofcoolingwaterflow,highandlowtemperaturealarm,stableanddurableperformance,andparticularlyexcellentinenergysavingandenvironmentalprotection.

Technicalparameters:

One-stopautomaticintelligenttemperaturecontrol:Indifferentenvironments,userscanautomaticallyswitchtotheappropriatecontroltemperaturewithoutchanging;

CW-6100AT: Itcanbeusedtocoolasingle300W-1000Wfiberlaser.

Equippedwithheaterandpurifiedwaterconfiguration.

Cautionsforuse:

1,Pleasemakesurethatthepowersocketisingoodcontactandthegroundwireisreliablygrounded!

2,pleaseensurethattheworkingvoltageofthechillerisstableandnormal!

Becausetherefrigerationcompressorismoresensitivetothepowersupplyvoltage,thenormalworkingvoltageofourcompany'sstandardproductsis200~250V(110Vmodelis100~130V).Ifyoureallyneedawideroperatingvoltagerange,youcancustomizeitseparately.

3.Mismatchedpowerfrequencywillcausedamagetothemachine!

Pleaseusethe50Hzor60Hzmodelaccordingtotheactualsituation.

4.Toprotectthecirculatingwaterpump,itisstrictlyforbiddentorunwithoutwater!

Thewaterstoragetankhasbeenemptiedbeforethenewmachineispacked.Pleasemakesurethatthewatertankisfilledwithwaterbeforeturningiton,otherwisethewaterpumpiseasilydamaged.Whenthewaterlevelofthewatertankisbelowthegreen(NORMAL)rangeofthewaterlevelgauge,thecoolingcapacityofthechillerwillslightlydecrease.Pleaseensurethatthewaterlevelofthewatertankiswithinthegreen(NORMAL)rangeofthewaterlevelgauge.Itisstrictlyforbiddentousethecirculatingpumptodrainwater!

5.Pleaseensurethattheairinletandoutletchannelsofthechilleraresmooth!

Theairoutletonthechillermustbeatleast1250pxawayfromtheobstacle,andtheairinletonthesidemustbeatleast500pxawayfromtheobstacle.

6.Thefilteroftheairinletmustbecleanedregularly!

Thedustscreenmustberemovedandcleanedregularly.Seriousblockageofthedustscreenwillcausethechillertomalfunction.

7.Pleasepayattentiontotheinfluenceofcondensationwater!

Whenthewatertemperatureislowerthantheambienttemperatureandtheambienthumidityishigh,condensedwaterwillbegeneratedonthesurfaceofthecirculatingwaterpipeandthecooleddevice.Whentheabovesituationoccurs,itisrecommendedtoincreasethewatertemperatureorheatthewaterpipeandthecooleddevice.

8. Haec productisindustriaequipment:placeo non-professionibus operare.

Impact

Withtherapidexpansionofsheetmetalprocessingtechnology,domesticprocessingtechnologyisalsomovingatarapidpace,andthegapwithforeigncountriesisgettingsmallerandsmaller.Manywell-knownforeigncompanieshaveThemanufacturingbasewastransferredtoChina,andthefiberlasercuttingmachinealsobroughtmanyreactionaryconceptstosheetmetalprocessing.

Lasercuttingmachineisatechnologicalrevolutioninsheetmetalprocessing,anditisthe"processingcenter"insheetmetalprocessing;lasercuttingmachinehasahighlevelofflexibility,fastcuttingspeed,highconsumptionefficiency,andshortproductconsumptioncycle,Towinthegeneralmarketforcustomers.Thelasercuttingmachinehasnocuttingforceandnodeformationinprocessing;notoolwearandgooddatacompliance;nomattersimpleorcomplexparts,itcanbecutwithlaserprecisionandrapidformingatonetime;itscuttinggapisnarrow,cuttingqualityisgood,andthelevelofautomationishigh.Theoperationissimple,thelaborintensityislow,andthereisnopollution;itcancompletecuttingandautomaticnestingandnesting,whichimprovesthedataapplicationrate,lowconsumptioncost,andgoodeconomicefficiency.Thetechnologyhasalongeffectivelifespan.Atpresent,fiberlasercuttingmachinesaremostlyadoptedforsheetswithathicknessofmorethan2MMinforeigncountries.Manyforeignexpertsanalyzethatthenext30-40yearswillbethegoldenperiodoflaserprocessingtechnologyexpansion(thedirectionofsheetmetalprocessingexpansion)).