Kuitulaserleikkauskone

Johdanto

Kuitulaserisanewtypeoffiberlaserthatisnewlydevelopedintheworld.Itoutputshigh-energy-densitylaserbeam,whichisconcentratedonthesurfaceoftheworkpiece,sothattheworkpieceiscoveredbyanultra-finefocusspot.Theirradiatedareainstantlymeltsandvaporizes,andtheirradiatedpositionofthelightspotismovedbytheCNCmechanicalsystemtorealizeautomaticcutting.Comparedwithbulkygaslasersandsolid-statelasers,ithasobviousadvantagesandhasgraduallydevelopedintoanimportantcandidateinthefieldsofhigh-precisionlaserprocessing,lidarsystems,spacetechnology,andlasermedicine.

Thefiberlasercuttingmachinecanbeusedforplanecuttingorbevelcutting,andtheedgesareneatandsmooth.Itissuitableforhigh-precisioncuttingprocessingsuchasmetalplates.Atthesametime,itcanbeusedwithamechanicalarm.Three-dimensionalcuttingreplacestheoriginallyimportedfive-axislaser.Comparedwiththeordinarycarbondioxidelasercuttingmachine,itsavesmorespaceandgasconsumption,andhasahighphotoelectricconversionrate.Itisanewenergy-savingandenvironmentally-friendlyproduct,anditisalsooneoftheworld'sleadingtechnologicalproducts.

TheadvantagesoffiberlasercuttingmachineoverCO2lasercuttingmachine:

1) Erinomainen säteenlaatu: pienempi fokusoitu piste, hienommat leikkauslinjat, korkeampi työteho ja parempi käsittelylaatu;

2)Extremelyhighcuttingspeed:2timesthatofthesamepowerCO2lasercuttingmachine;

3)Extremelyhighstability:usingtheworld'stopimportedopticalfiberThelaserhasstableperformance,andtheservicelifeofkeycomponentscanreach100,000hours;

4)Veryhighelectro-opticalconversionefficiency:Theopticalfiberlasercuttingmachinehasaphotoelectricconversionefficiencyofabout30%,whichis3timeshigherthanthatofaCO2lasercuttingmachine.Times,energysavingandenvironmentalprotection;

5)Verylowusecost:Thepowerconsumptionofthewholemachineisonly20-30%ofthesamekindofCO2lasercuttingmachine;

6)Erittäin alhaiset huoltokustannukset:nolasertyökaasu;optinen kuitusiirto, heijastavat linssit; paljon ylläpitokustannuksia;

7)easyproductoperationandmaintenance:opticalfibertransmission,noneedtoadjusttheopticalpath;

8) Superjoustava valonohjausvaikutus: pieni koko, kompakti rakenne, helposti joustavat käsittelyvaatimukset.

Ofcourse,comparedwithcarbondioxidelasercuttingmachine,thecuttingrangeofopticalfiberisrelativelynarrow.Becauseofthewavelength,itcanonlycutmetalmaterials,andnon-metalsarenoteasilyabsorbedbyit,whichaffectsitscuttingrange.

EdutYAGlaserleikkauskoneeseen verrattuna:

1)Cuttingspeed:Thespeedoffiberlasercuttingmachineis4-5timesthatofYAG,suitableformassprocessingandproduction

2)Costofuse:ThecostofusingfiberlasercuttingmachineislessthanthatofYAGsolidlasercutting.

3)Photoelectricconversionefficiency:Thephotoelectricconversionefficiencyoffiberlasercuttingmachineis10ofYAGThepriceofthecorrespondingfiberlaserishigher,sothepriceoffiberlasercuttingmachineismuchhigherthanthatofYAGlasercuttingmachine,butitismuchlowerthancarbondioxidelasercuttingmachine.Butitssexratioisindeedthehighestofthethree.

Pääpiirteet

(1)Thefiberlaserhashighelectrical-to-opticalconversionefficiency,withaconversionefficiencyofmorethan30%.Thelow-powerfiberlaserdoesnotneedtobeequippedwithachiller.Itisair-cooledandcanbelargeItsavespowerconsumptionduringwork,savesoperatingcosts,andachievesthehighestproductionefficiency;

(2)Whenthelaserisrunning,onlyelectricenergyisrequired,andnoextragasisrequiredtogeneratethelaser,whichhasthelowestoperatingandmaintenancecosts.;

(3)Kuitulaseradoptssemiconductormodularandredundantdesign,noopticallensintheresonantcavity,nostart-uptime,noadjustment,nomaintenance,andhighstabilityadvantages,reducingaccessoriesThecostandmaintenancetimeareunmatchedbytraditionallasers;

(4)Theoutputwavelengthoffiberlaseris1.064microns,whichis1/10oftheCO2wavelength,andtheoutputbeamqualityisgood,andthepowerdensityishigh.,Itisveryconducivetotheabsorptionofmetalmaterials,andhasexcellentcuttingandweldingcapabilities,sothattheprocessingcostisthelowest;

(5)Thelightofthewholemachineistransmittedbyopticalfiber,andthereisnoneedforcomplicatedlightguidessuchasmirrors.Thesystemhasasimpleopticalpath,stablestructure,andmaintenance-freeexternalopticalpath;

(6)Thecuttingheadcontainsaprotectivelens,whichreducestheconsumptionofexpensiveconsumablessuchasfocusinglens;

(7)Thelightisexportedthroughtheopticalfiber,whichmakesthedesignofthemechanicalsystemverysimple,anditisveryeasytointegratewiththerobotormulti-dimensionalworkbench;

(8)Thelasercanbemulti-machineafteraddingtheshutter.,Throughopticalfibersplitting,itisdividedintomultiplechannelstoworkatthesametime,easytoexpandthefunction,convenientandsimpletoupgrade;

(9) Kuitulaser on pienikokoinen, kevyt, liikkuva työasennossa ja pieni jalanjälki;

Teollisuuden sovellukset

Sovellettu metallilevyjen käsittelyyn,lentoteollisuuteen,ilmailuteollisuuteen,elektroniikkaan,sähkölaitteisiin,metrotarvikkeisiin,autoihin,elintarvikekoneisiin,tekstiilikoneisiin,insinöörikoneisiin,tarkkuusosiin,laivoihin,metallurgiaan.

Käsittelymateriaalit

Ruostumaton teräs, hiiliteräs, seosteräs, piiteräs, jousiteräs, alumiini, alumiinimetalliseos, galvanoitu levy, galvanoitu levy, peittauslevy, kupari, hopea, kulta, titaani ja muut lämpömetallilevyt ja putkileikkaus.

Käsittelyn edut

(1)Suuri tarkkuus, nopea, kapea leikkaussauma, minimilämmön vaikutusalue, sileä leikkauspinta ilman purseita.

(2)Thelasercuttingheadwillnottouchthesurfaceofthematerialandwillnotscratchtheworkpiece.

(3)Theslitisthenarrowest,theheat-affectedzoneisthesmallest,thelocaldeformationoftheworkpieceisminimal,andthereisnomechanicaldeformation.

(4)Goodprocessingflexibility,canprocessarbitrarygraphics,andcanalsocutpipesandotherprofiles.

(5) Se voi ilman muodonmuutosta kovuusmateriaaleja, kuten teräslevyä, ruostumatonta terästä, alumiinimetallilevyä, sementoitua karbidia jne.

Valintakriteeri

Thequalityoflasercuttingcanbemeasuredbythefollowing6criteria.

1.Leikkauspinnan karheusRz

2. Cuttingslagsize

3.Leikkaussuora ja kaltevuus

4.Leikkausleikkauskone

5. Vetonauha

6. TasaisuusF

Leikkaava etu

1.Suuri leikkaustarkkuus: laserleikkauskoneen paikannustarkkuus on 0,05 mm, ja toistuva paikannustarkkuus on 0,03 mm.

2.Thelasercuttingmachinehasanarrowslit:thelaserbeamisfocusedintoasmallspot,sothatthefocalpointcanreachahighpowerdensity.Thematerialisquicklyheatedtothedegreeofvaporizationandevaporatestoformahole.Withtherelativelinearmovementofthelightbeamandthematerial,theholecontinuouslyformsaslitwithaverynarrowwidth.Thewidthoftheslitisgenerally0.10-0.20mm.

3.Thecuttingsurfaceofthelasercuttingmachineissmooth:thecuttingsurfacehasnoburrs,andthesurfaceroughnessofthecutisgenerallycontrolledwithinRa6.5.

4.Thelasercuttingmachineisfast:thecuttingspeedcanreach10m/min,andthemaximumpositioningspeedcanreach30m/min.Itismuchfasterthanthewirecuttingspeed.

5.Thelasercuttingmachinehasgoodcuttingquality:non-contactcutting,thecuttingedgeislittleaffectedbyheat,thereisbasicallynothermaldeformationoftheworkpiece,andthecollapseofthematerialformedduringpunchingandshearingiscompletelyavoided.Generally,thecuttingseamdoesnotrequiretwoSub-processing.

6.Nodamagetotheworkpiece:Thelasercuttingheadwillnotcontactthesurfaceofthematerialtoensurethatitdoesnotscratchtheworkpiece.

7.Notaffectedbytheshapeoftheworkpiece:laserprocessinghasgoodflexibility,canprocessanygraphics,andcancutpipesandotherprofiles.

8. Laserleikkauskone voi leikata erilaisia ​​materiaaleja: kuten muovia, puuta, PVC-nahkaa, tekstiilejä, pleksilasia jne.

9.Savemoldinvestment:Laserprocessingdoesnotrequiremolds,nomoldconsumption,nomoldrepairs,andsavingtimeformoldreplacement,therebysavingprocessingcostsandreducingproductioncosts,especiallysuitableforprocessinglargeproducts.

10.Materialsaving:Usingcomputerprogramming,productsofdifferentshapescanbecuttomaximizetheutilizationofmaterials.

11.Improvethespeedofsampledelivery:Aftertheproductdrawingisformed,laserprocessingcanbeperformedimmediately,andthephysicalobjectofthenewproductcanbeobtainedintheshortesttime.

12.Turvallisuus ja ympäristönsuojelu: Laserkäsittelyssä on vähemmän jätettä, hiljainen, puhdas, turvallinen ja saasteeton, mikä parantaa huomattavasti työympäristöä.

Tekniset parametrit

Optisen kuidun etu

KuitulasercuttingmachineusesfiberlasertoproduceThelasercuttingmachinewiththelightsourceasthelightsource.

TheadvantagesoffiberlasercuttingmachineoverCO2lasercuttingmachine:

1) Erinomainen säteenlaatu: pienempi fokusoitu piste, hienommat leikkauslinjat, korkeampi työteho ja parempi käsittelylaatu;

2)Extremelyhighcuttingspeed:2timesthatofthesamepowerCO2lasercuttingmachine;

3) Äärimmäisen korkea vakaus: käyttämällä maailman pysähdystä optisen kuitulaserin tuontia, vakaa suorituskyky.

4)Veryhighelectro-opticalconversionefficiency,energysavingandenvironmentalprotection;

5)Verylowcostofuse:thepowerconsumptionofthewholemachineislowerthanthatofco2,Savedproductioncosts

6)Erittäin alhaiset huoltokustannukset:nolasertyökaasu;optinen kuitusiirto, heijastavia linssit; paljon ylläpitokustannuksia;

7)productoperationandmaintenanceareconvenient:Opticalfibertransmission,noneedtoadjustthelightpath;

8) Superjoustava valonohjausvaikutus: pieni koko, kompakti rakenne, helposti joustavat käsittelyvaatimukset.ThefiberlasercuttingmachineadoptstheuniquedesignofGermantechnologyandspecialinnercavitytoensurethestableoperationofthesystemandtheconstantandlastingpower.Thecuttinggapisuniform,anditisconvenienttoadjustthelightandmaintain.Theenclosedlightpathguideslighttoensurethecleanlinessandservicelifeofthelens.

Kuitulasercuttingmachinehashighcuttingprecision,whichissuitableforcuttingprecisionpartsandfinecuttingofvariouscraftcharactersandpaintings.Thecuttingspeedisfast,whichismorethan100timesthatofwirecutting.Theareaof​​heat-affectedareaissmall,theperformanceisstable,continuousproductionisguaranteed,itisnoteasytobedeformed,thecuttingseamissmoothandbeautiful,andthereisnoneedforsubsequentprocessing.ComparedwiththeCNCpunchingmachine,thefiberlasercuttingmachinecancompletetheprocessingofvariouscomplexstructures.Aslongasanyimagecanbedrawnonthecomputer,themachinecancompletetheprocessing.Thereisnoneedtoopenthemold,justmakethedrawingonthecomputer,andtheproductcanbereleasedimmediately.Itcanquicklydevelopnewproductsandsavecosts.ThecomplexprocessrequirementsaredifficulttoachievewithCNCpunches,andfiberlasercuttingmachinescandoit.

Inaddition,thesurfacecutbythefiberlasercuttingmachineisverysmooth,whichisdifficultforCNCpunchingmachinestoreach.Kuitulasercuttingmachinesarewidelyusedinadvertisingsignproduction,sheetmetalstructure,highandlowvoltageelectricalcabinetproduction,textilemachineryparts,kitchenutensils,automobiles,machinery,elevators,electricalparts,springs,subwaypartsandotherindustries.

Intermsofprice,fiberlasercuttingmachineisslightlymoreexpensivethanordinarylasercuttingmachine,butfromanoverallpointofview,fiberlasercuttingmachineisthemostcost-effective.

Käyttö ja huolto

Howtouseandmaintainthefiberlasercuttingmachine?Whenusingafiberlasercuttingmachinetoprocessobjects,itisnecessarytolearntheequipmentuseandmaintenanceskillsofthefiberlasercuttingmachineinordertobetterexerttheefficiencyoftheequipmentandmaximizetheefficiencyoftheequipment.

Kuitulaserleikkauskoneen käyttö ja ylläpito:

1)Checkthesteelbeltfrequentlytoensurethatitistight.Otherwise,ifthereisaprobleminoperation,itmayhurtpeople,orevencausedeathinseriouscases.Thesteelbeltlookslikeasmallthing,buttheproblemisstillabitserious.

2)Checkthestraightnessofthetrackandtheverticalityofthemachineeverysixmonths,andifitisfoundtobeabnormal,itwillbemaintainedanddebuggedintime.Ifthisisnotdone,thecuttingeffectmaynotbesogood,theerrorwillincrease,andthecuttingqualitywillbeaffected.Thisisthetoppriorityandmustbedone.

3)Useavacuumcleanertoremovedustanddirtfromthemachineonceaweek.Allelectricalcabinetsshouldbeclosedanddust-proof.

4)Theguiderailsshouldbecleanedfrequentlytoremovedustandotherdebristoensurethattheequipmentisnormal.Therackshouldbewipedfrequentlyandlubricatedtoensurelubricationwithoutdebris.Theguiderailshouldbecleanedandlubricatedfrequently,andthemotorshouldalsobecleanedandlubricatedfrequently.Themachinecanmovebetterandcutmoreaccurately,andthequalityofthecutproductswillbeimproved..

5)Thedual-focuslasercuttingheadisafragileitemonthelasercuttingmachine.Long-termusewillcausedamagetothelasercuttinghead.

Kuitulasercuttingmachineneedsregularinspectionandmaintenance.Ifthereisanydeformationorotherforms,youshouldknowthatthelasercuttingheadisabitdamagedatthistimeandneedstobereplaced.Failuretoreplaceitwillaffectthecuttingqualityandincreasethecost.Someproductsmayhavetoundergosecondaryprocessingandreduceproductionefficiency.ThelasercuttingheadmustbemanufacturedbyHuagongFaril,anditmustbecarefullycheckedwhenthegoodsarereceived,soastoavoidproblemswhentheyareused.

Mukautettu palkki

Thecustombeamshapeinthefiberlasercuttingmachineisbasedonaprinciple,thatis:Comparedwiththetraditionallasercuttingusingasinglecircularlaserbeam,thenewcuttingprocessAcomplexlaserbeamshapeisused.Theuniquefocusingcharacteristicsofhigh-powersingle-modefiberlasersareusedtogeneratecomplexbeamshapesandmakeitpossibletoseparateapartoftheoveralllaserenergyinordertocreatea"keyhole"forlaserweldingorlasercuttingapplications.Therestoftheenergywillbedistributedtothemelt;beforethat,themainbeamisusedtocreateanappropriatelyhighvaporpressuredistributiononthesurfaceofthemoltenmaterial.Thismakesitpossibletoapplylocalpressureonthemeltflowingoutoftheincision,whichfarexceedsthepressureofthecoaxialgasjetcommonlyusedinlasercutting.Asaresult,theincisionisverynarrow.Thenewprocesshasgreatpotential.Itwillnotproduceburrsinalargecuttingspeedrange,andcanalsoperformhigh-speedcuttinginnarrowcontourcuttingtoproducehigh-qualitycuts.

Nopea prototyypitys

TherapidprototypingtechnologyinthefiberlasercuttingmachineisthegeneraltermfortherapidproductionofsamplesorpartsdirectlybasedontheCADmodel.ItintegratesmodernscientificandtechnologicalachievementssuchasCADtechnology,numericalcontroltechnology,lasertechnologyandmaterialtechnology,andisanimportantpartofadvancedmanufacturingtechnology.Itcanautomatically,directly,quicklyandaccuratelymaterializedesignideasintoprototypeswithcertainfunctionsordirectlymanufacturepartsaccordingtoCADmodels(electronicmodels),andgeneratealmostarbitrarilycomplexpartswithoutusingmoldsandtools.Theproblemofrapiddockingfromdesigntomanufacturing.Therefore,thetechnologycanquicklyevaluateandmodifyproductdesign,effectivelyshortentheproductdevelopmentcycle,reducedevelopmentcosts,andmeettherequirementsoftoday'shighlycompetitivemarketforrapiddevelopmentandrapidmanufacturingofnewproducts,andimproveThemarketcompetitivenessofproductsandthecomprehensivecompetitivenessofenterprises.

Veden jäähdytin

Asasupportingcoolingdeviceforfiberlasercuttingmachine,waterchillerensuresthatthefiberlasercuttingmachineoperatesnormallyataconstanttemperature.Thespecialchillerforfiberlasercuttingmachineisarefrigeratedindustrialchiller.Ithastwoworkingmodes:constanttemperatureandintelligenttemperatureadjustment,andthetemperaturecontrolaccuracyis±0.3℃.Theconfigurationisrich,includingtheinputandoutputcontrolequipmentswitchandtheadvancedfunctionsofcoolingwaterflow,highandlowtemperaturealarm,stableanddurableperformance,andparticularlyexcellentinenergysavingandenvironmentalprotection.

Tekniset parametrit:

One-stopautomaticintelligenttemperaturecontrol:Indifferentenvironments,userscanautomaticallyswitchtotheappropriatecontroltemperaturewithoutchanging;

CW-6100AT: Sitä voidaan käyttää yhden 300W-1000W kuitulaserin jäähdyttämiseen.

Varustettu lämmittimellä ja puhdistetulla vedellä.

Käyttöön liittyvät varotoimet:

1,Pleasemakesurethatthepowersocketisingoodcontactandthegroundwireisreliablygrounded!

2,pleaseensurethattheworkingvoltageofthechillerisstableandnormal!

Becausetherefrigerationcompressorismoresensitivetothepowersupplyvoltage,thenormalworkingvoltageofourcompany'sstandardproductsis200~250V(110Vmodelis100~130V).Ifyoureallyneedawideroperatingvoltagerange,youcancustomizeitseparately.

3.Mismatchedpowerfrequencywillcausedamagetothemachine!

Pleaseusethe50 Hzor60 Hzmodelaccordingtotheactualsituation.

4.Toprotectthecirculatingwaterpump,itisstrictlyforbiddentorunwithoutwater!

Thewaterstoragetankhasbeenemptiedbeforethenewmachineispacked.Pleasemakesurethatthewatertankisfilledwithwaterbeforeturningiton,otherwisethewaterpumpiseasilydamaged.Whenthewaterlevelofthewatertankisbelowthegreen(NORMAL)rangeofthewaterlevelgauge,thecoolingcapacityofthechillerwillslightlydecrease.Pleaseensurethatthewaterlevelofthewatertankiswithinthegreen(NORMAL)rangeofthewaterlevelgauge.Itisstrictlyforbiddentousethecirculatingpumptodrainwater!

5.Pleaseensurethattheairinletandoutletchannelsofthechilleraresmooth!

Theairoutletonthechillermustbeatleast1250pxawayfromtheobstacle,andtheairinletonthesidemustbeatleast500pxawayfromtheobstacle.

6.Ilma-aukon suodatin on puhdistettava säännöllisesti!

Thedustscreenmustberemovedandcleanedregularly.Seriousblockageofthedustscreenwillcausethechillertomalfunction.

7.Pleasepayattentiontotheinfluenceofcondensationwater!

Whenthewatertemperatureislowerthantheambienttemperatureandtheambienthumidityishigh,condensedwaterwillbegeneratedonthesurfaceofthecirculatingwaterpipeandthecooleddevice.Whentheabovesituationoccurs,itisrecommendedtoincreasethewatertemperatureorheatthewaterpipeandthecooleddevice.

8.Tämätuote onteollisuuslaitteissa,eikä anna muiden kuin ammattilaisten käyttää sitä.

Vaikutus

Withtherapidexpansionofsheetmetalprocessingtechnology,domesticprocessingtechnologyisalsomovingatarapidpace,andthegapwithforeigncountriesisgettingsmallerandsmaller.Manywell-knownforeigncompanieshaveThemanufacturingbasewastransferredtoChina,andthefiberlasercuttingmachinealsobroughtmanyreactionaryconceptstosheetmetalprocessing.

Lasercuttingmachineisatechnologicalrevolutioninsheetmetalprocessing,anditisthe"processingcenter"insheetmetalprocessing;lasercuttingmachinehasahighlevelofflexibility,fastcuttingspeed,highconsumptionefficiency,andshortproductconsumptioncycle,Towinthegeneralmarketforcustomers.Thelasercuttingmachinehasnocuttingforceandnodeformationinprocessing;notoolwearandgooddatacompliance;nomattersimpleorcomplexparts,itcanbecutwithlaserprecisionandrapidformingatonetime;itscuttinggapisnarrow,cuttingqualityisgood,andthelevelofautomationishigh.Theoperationissimple,thelaborintensityislow,andthereisnopollution;itcancompletecuttingandautomaticnestingandnesting,whichimprovesthedataapplicationrate,lowconsumptioncost,andgoodeconomicefficiency.Thetechnologyhasalongeffectivelifespan.Atpresent,fiberlasercuttingmachinesaremostlyadoptedforsheetswithathicknessofmorethan2MMinforeigncountries.Manyforeignexpertsanalyzethatthenext30-40yearswillbethegoldenperiodoflaserprocessingtechnologyexpansion(thedirectionofsheetmetalprocessingexpansion)).