Vláknový laserový řezací stroj

Úvod

Fiberlaserisanewtypeoffiberlaserthatisnewlydevelopedintheworld.Itoutputshigh-energy-densitylaserbeam,whichisconcentratedonthesurfaceoftheworkpiece,sothattheworkpieceiscoveredbyanultra-finefocusspot.Theirradiatedareainstantlymeltsandvaporizes,andtheirradiatedpositionofthelightspotismovedbytheCNCmechanicalsystemtorealizeautomaticcutting.Comparedwithbulkygaslasersandsolid-statelasers,ithasobviousadvantagesandhasgraduallydevelopedintoanimportantcandidateinthefieldsofhigh-precisionlaserprocessing,lidarsystems,spacetechnology,andlasermedicine.

Thefiberlasercuttingmachinecanbeusedforplanecuttingorbevelcutting,andtheedgesareneatandsmooth.Itissuitableforhigh-precisioncuttingprocessingsuchasmetalplates.Atthesametime,itcanbeusedwithamechanicalarm.Three-dimensionalcuttingreplacestheoriginallyimportedfive-axislaser.Comparedwiththeordinarycarbondioxidelasercuttingmachine,itsavesmorespaceandgasconsumption,andhasahighphotoelectricconversionrate.Itisanewenergy-savingandenvironmentally-friendlyproduct,anditisalsooneoftheworld'sleadingtechnologicalproducts.

TheadvantagesoffiberlasercuttingmachineoverCO2lasercuttingmachine:

1) Vynikající kvalita paprsku: menší zaostřené místo, jemnější řezné linie, vyšší efektivita práce a lepší kvalita zpracování;

2)Extremelyhighcuttingspeed:2timesthatofthesamepowerCO2lasercuttingmachine;

3)Extremelyhighstability:usingtheworld'stopimportedopticalfiberThelaserhasstableperformance,andtheservicelifeofkeycomponentscanreach100,000hours;

4)Veryhighelectro-opticalconversionefficiency:Theopticalfiberlasercuttingmachinehasaphotoelectricconversionefficiencyofabout30%,whichis3timeshigherthanthatofaCO2lasercuttingmachine.Times,energysavingandenvironmentalprotection;

5)Verylowusecost:Thepowerconsumptionofthewholemachineisonly20-30%ofthesamekindofCO2lasercuttingmachine;

6) Velmi nízké náklady na údržbu: provozní plyn bez laseru; přenos optickými vlákny, bez reflexních čoček; může ušetřit mnoho nákladů na údržbu;

7)easyproductoperationandmaintenance:opticalfibertransmission,noneedtoadjusttheopticalpath;

8) Superflexibilní světlovodný efekt: malá velikost, kompaktní struktura, požadavky na snadno flexibilní zpracování.

Ofcourse,comparedwithcarbondioxidelasercuttingmachine,thecuttingrangeofopticalfiberisrelativelynarrow.Becauseofthewavelength,itcanonlycutmetalmaterials,andnon-metalsarenoteasilyabsorbedbyit,whichaffectsitscuttingrange.

Výhody ve srovnání s laserovým řezacím strojem YAG:

1)Cuttingspeed:Thespeedoffiberlasercuttingmachineis4-5timesthatofYAG,suitableformassprocessingandproduction

2)Costofuse:ThecostofusingfiberlasercuttingmachineislessthanthatofYAGsolidlasercutting.

3)Photoelectricconversionefficiency:Thephotoelectricconversionefficiencyoffiberlasercuttingmachineis10ofYAGThepriceofthecorrespondingfiberlaserishigher,sothepriceoffiberlasercuttingmachineismuchhigherthanthatofYAGlasercuttingmachine,butitismuchlowerthancarbondioxidelasercuttingmachine.Butitssexratioisindeedthehighestofthethree.

Hlavní rysy

(1)Thefiberlaserhashighelectrical-to-opticalconversionefficiency,withaconversionefficiencyofmorethan30%.Thelow-powerfiberlaserdoesnotneedtobeequippedwithachiller.Itisair-cooledandcanbelargeItsavespowerconsumptionduringwork,savesoperatingcosts,andachievesthehighestproductionefficiency;

(2)Whenthelaserisrunning,onlyelectricenergyisrequired,andnoextragasisrequiredtogeneratethelaser,whichhasthelowestoperatingandmaintenancecosts.;

(3)Fiberlaseradoptssemiconductormodularandredundantdesign,noopticallensintheresonantcavity,nostart-uptime,noadjustment,nomaintenance,andhighstabilityadvantages,reducingaccessoriesThecostandmaintenancetimeareunmatchedbytraditionallasers;

(4)Theoutputwavelengthoffiberlaseris1.064microns,whichis1/10oftheCO2wavelength,andtheoutputbeamqualityisgood,andthepowerdensityishigh.,Itisveryconducivetotheabsorptionofmetalmaterials,andhasexcellentcuttingandweldingcapabilities,sothattheprocessingcostisthelowest;

(5)Thelightofthewholemachineistransmittedbyopticalfiber,andthereisnoneedforcomplicatedlightguidessuchasmirrors.Thesystemhasasimpleopticalpath,stablestructure,andmaintenance-freeexternalopticalpath;

(6)Thecuttingheadcontainsaprotectivelens,whichreducestheconsumptionofexpensiveconsumablessuchasfocusinglens;

(7)Thelightisexportedthroughtheopticalfiber,whichmakesthedesignofthemechanicalsystemverysimple,anditisveryeasytointegratewiththerobotormulti-dimensionalworkbench;

(8)Thelasercanbemulti-machineafteraddingtheshutter.,Throughopticalfibersplitting,itisdividedintomultiplechannelstoworkatthesametime,easytoexpandthefunction,convenientandsimpletoupgrade;

(9) Vláknový laser má malou velikost, nízkou hmotnost, pohyblivost v pracovní poloze a malý půdorys;

Průmyslové aplikace

Aplikováno na zpracování plechu, letectví, kosmonautiku, elektroniku, elektrospotřebiče, příslušenství metra, automobily, potravinářské stroje, textilní stroje, strojírenské stroje, přesné díly, lodě, metalurgii Vybavení, výtahy, domácí spotřebiče, zpracování řemesel, jiné zpracování, zpracování přístrojů, zpracování faktů.

Materiály na zpracování

Nerezová ocel, uhlíková ocel, legovaná ocel, křemíková ocel, pružinová ocel, hliník, slitina hliníku, pozinkovaný plech, pozinkovaný plech, mořicí plech, měď, stříbro, zlato, titan a ostatní kovy a řezání trubek.

Přednosti zpracování

(1) Vysoká přesnost, vysoká rychlost, úzký řezný šev, minimální tepelně ovlivněná zóna, hladký řezný povrch bez otřepů.

(2)Thelasercuttingheadwillnottouchthesurfaceofthematerialandwillnotscratchtheworkpiece.

(3)Theslitisthenarrowest,theheat-affectedzoneisthesmallest,thelocaldeformationoftheworkpieceisminimal,andthereisnomechanicaldeformation.

(4)Goodprocessingflexibility,canprocessarbitrarygraphics,andcanalsocutpipesandotherprofiles.

(5)Může bez deformace řezat materiály jakékoli tvrdosti, jako je ocelový plech, nerezová ocel, hliníkový legovaný plech, slinutý karbid atd.

Výběrová kritéria

Thequalityoflasercuttingcanbemeasuredbythefollowing6criteria.

1.Hrubost řezné plochyRz

2. Velikost strusky

3. Kolmost a sklon řezné hrany

4.Cuttingedgefiletsizer

5.Dragafterstripen

6.PlochostF

Výhoda řezání

1.Vysoká přesnost řezání:přesnost polohování laserového řezacího stroje je 0,05 mm a přesnost opakovaného polohování je 0,03 mm.

2.Thelasercuttingmachinehasanarrowslit:thelaserbeamisfocusedintoasmallspot,sothatthefocalpointcanreachahighpowerdensity.Thematerialisquicklyheatedtothedegreeofvaporizationandevaporatestoformahole.Withtherelativelinearmovementofthelightbeamandthematerial,theholecontinuouslyformsaslitwithaverynarrowwidth.Thewidthoftheslitisgenerally0.10-0.20mm.

3.Thecuttingsurfaceofthelasercuttingmachineissmooth:thecuttingsurfacehasnoburrs,andthesurfaceroughnessofthecutisgenerallycontrolledwithinRa6.5.

4.Thelasercuttingmachineisfast:thecuttingspeedcanreach10m/min,andthemaximumpositioningspeedcanreach30m/min.Itismuchfasterthanthewirecuttingspeed.

5.Thelasercuttingmachinehasgoodcuttingquality:non-contactcutting,thecuttingedgeislittleaffectedbyheat,thereisbasicallynothermaldeformationoftheworkpiece,andthecollapseofthematerialformedduringpunchingandshearingiscompletelyavoided.Generally,thecuttingseamdoesnotrequiretwoSub-processing.

6.Nodamagetotheworkpiece:Thelasercuttingheadwillnotcontactthesurfaceofthematerialtoensurethatitdoesnotscratchtheworkpiece.

7.Notaffectedbytheshapeoftheworkpiece:laserprocessinghasgoodflexibility,canprocessanygraphics,andcancutpipesandotherprofiles.

8. Laserový řezací stroj v různých materiálech: jako plast, dřevo, PVC kůže, textil, plexisklo atd.

9.Savemoldinvestment:Laserprocessingdoesnotrequiremolds,nomoldconsumption,nomoldrepairs,andsavingtimeformoldreplacement,therebysavingprocessingcostsandreducingproductioncosts,especiallysuitableforprocessinglargeproducts.

10.Materialsaving:Usingcomputerprogramming,productsofdifferentshapescanbecuttomaximizetheutilizationofmaterials.

11.Improvethespeedofsampledelivery:Aftertheproductdrawingisformed,laserprocessingcanbeperformedimmediately,andthephysicalobjectofthenewproductcanbeobtainedintheshortesttime.

12.Bezpečnost a ochrana životního prostředí: Laserové zpracování je bezodpadové, nehlučné, čisté, bezpečné a bez znečištění, což výrazně zlepšuje pracovní prostředí.

Technické parametry

Výhoda optického vlákna

FiberlasercuttingmachineusesfiberlasertoproduceThelasercuttingmachinewiththelightsourceasthelightsource.

TheadvantagesoffiberlasercuttingmachineoverCO2lasercuttingmachine:

1) Vynikající kvalita paprsku: menší zaostřené místo, jemnější řezné linie, vyšší efektivita práce a lepší kvalita zpracování;

2)Extremelyhighcuttingspeed:2timesthatofthesamepowerCO2lasercuttingmachine;

3) Extrémně vysoká stabilita: použití světově nedokončeného laseru s optickým vláknem, stabilní výkon.

4)Veryhighelectro-opticalconversionefficiency,energysavingandenvironmentalprotection;

5)Verylowcostofuse:thepowerconsumptionofthewholemachineislowerthanthatofco2,Savedproductioncosts

6) Velmi nízké náklady na údržbu: provozní plyn bez laseru; přenos optickými vlákny, bez reflexních čoček; může ušetřit mnoho nákladů na údržbu;

7)productoperationandmaintenanceareconvenient:Opticalfibertransmission,noneedtoadjustthelightpath;

8) Superflexibilní světlovodný efekt: malá velikost, kompaktní struktura, požadavky na snadno flexibilní zpracování.ThefiberlasercuttingmachineadoptstheuniquedesignofGermantechnologyandspecialinnercavitytoensurethestableoperationofthesystemandtheconstantandlastingpower.Thecuttinggapisuniform,anditisconvenienttoadjustthelightandmaintain.Theenclosedlightpathguideslighttoensurethecleanlinessandservicelifeofthelens.

Fiberlasercuttingmachinehashighcuttingprecision,whichissuitableforcuttingprecisionpartsandfinecuttingofvariouscraftcharactersandpaintings.Thecuttingspeedisfast,whichismorethan100timesthatofwirecutting.Theareaof​​heat-affectedareaissmall,theperformanceisstable,continuousproductionisguaranteed,itisnoteasytobedeformed,thecuttingseamissmoothandbeautiful,andthereisnoneedforsubsequentprocessing.ComparedwiththeCNCpunchingmachine,thefiberlasercuttingmachinecancompletetheprocessingofvariouscomplexstructures.Aslongasanyimagecanbedrawnonthecomputer,themachinecancompletetheprocessing.Thereisnoneedtoopenthemold,justmakethedrawingonthecomputer,andtheproductcanbereleasedimmediately.Itcanquicklydevelopnewproductsandsavecosts.ThecomplexprocessrequirementsaredifficulttoachievewithCNCpunches,andfiberlasercuttingmachinescandoit.

Inaddition,thesurfacecutbythefiberlasercuttingmachineisverysmooth,whichisdifficultforCNCpunchingmachinestoreach.Fiberlasercuttingmachinesarewidelyusedinadvertisingsignproduction,sheetmetalstructure,highandlowvoltageelectricalcabinetproduction,textilemachineryparts,kitchenutensils,automobiles,machinery,elevators,electricalparts,springs,subwaypartsandotherindustries.

Intermsofprice,fiberlasercuttingmachineisslightlymoreexpensivethanordinarylasercuttingmachine,butfromanoverallpointofview,fiberlasercuttingmachineisthemostcost-effective.

Použití a údržba

Howtouseandmaintainthefiberlasercuttingmachine?Whenusingafiberlasercuttingmachinetoprocessobjects,itisnecessarytolearntheequipmentuseandmaintenanceskillsofthefiberlasercuttingmachineinordertobetterexerttheefficiencyoftheequipmentandmaximizetheefficiencyoftheequipment.

Jak používat a udržovat stroj na řezání vláknovým laserem:

1)Checkthesteelbeltfrequentlytoensurethatitistight.Otherwise,ifthereisaprobleminoperation,itmayhurtpeople,orevencausedeathinseriouscases.Thesteelbeltlookslikeasmallthing,buttheproblemisstillabitserious.

2)Checkthestraightnessofthetrackandtheverticalityofthemachineeverysixmonths,andifitisfoundtobeabnormal,itwillbemaintainedanddebuggedintime.Ifthisisnotdone,thecuttingeffectmaynotbesogood,theerrorwillincrease,andthecuttingqualitywillbeaffected.Thisisthetoppriorityandmustbedone.

3)Useavacuumcleanertoremovedustanddirtfromthemachineonceaweek.Allelectricalcabinetsshouldbeclosedanddust-proof.

4)Theguiderailsshouldbecleanedfrequentlytoremovedustandotherdebristoensurethattheequipmentisnormal.Therackshouldbewipedfrequentlyandlubricatedtoensurelubricationwithoutdebris.Theguiderailshouldbecleanedandlubricatedfrequently,andthemotorshouldalsobecleanedandlubricatedfrequently.Themachinecanmovebetterandcutmoreaccurately,andthequalityofthecutproductswillbeimproved..

5)Thedual-focuslasercuttingheadisafragileitemonthelasercuttingmachine.Long-termusewillcausedamagetothelasercuttinghead.

Fiberlasercuttingmachineneedsregularinspectionandmaintenance.Ifthereisanydeformationorotherforms,youshouldknowthatthelasercuttingheadisabitdamagedatthistimeandneedstobereplaced.Failuretoreplaceitwillaffectthecuttingqualityandincreasethecost.Someproductsmayhavetoundergosecondaryprocessingandreduceproductionefficiency.ThelasercuttingheadmustbemanufacturedbyHuagongFaril,anditmustbecarefullycheckedwhenthegoodsarereceived,soastoavoidproblemswhentheyareused.

Custombeam

Thecustombeamshapeinthefiberlasercuttingmachineisbasedonaprinciple,thatis:Comparedwiththetraditionallasercuttingusingasinglecircularlaserbeam,thenewcuttingprocessAcomplexlaserbeamshapeisused.Theuniquefocusingcharacteristicsofhigh-powersingle-modefiberlasersareusedtogeneratecomplexbeamshapesandmakeitpossibletoseparateapartoftheoveralllaserenergyinordertocreatea"keyhole"forlaserweldingorlasercuttingapplications.Therestoftheenergywillbedistributedtothemelt;beforethat,themainbeamisusedtocreateanappropriatelyhighvaporpressuredistributiononthesurfaceofthemoltenmaterial.Thismakesitpossibletoapplylocalpressureonthemeltflowingoutoftheincision,whichfarexceedsthepressureofthecoaxialgasjetcommonlyusedinlasercutting.Asaresult,theincisionisverynarrow.Thenewprocesshasgreatpotential.Itwillnotproduceburrsinalargecuttingspeedrange,andcanalsoperformhigh-speedcuttinginnarrowcontourcuttingtoproducehigh-qualitycuts.

Rychlé prototypování

TherapidprototypingtechnologyinthefiberlasercuttingmachineisthegeneraltermfortherapidproductionofsamplesorpartsdirectlybasedontheCADmodel.ItintegratesmodernscientificandtechnologicalachievementssuchasCADtechnology,numericalcontroltechnology,lasertechnologyandmaterialtechnology,andisanimportantpartofadvancedmanufacturingtechnology.Itcanautomatically,directly,quicklyandaccuratelymaterializedesignideasintoprototypeswithcertainfunctionsordirectlymanufacturepartsaccordingtoCADmodels(electronicmodels),andgeneratealmostarbitrarilycomplexpartswithoutusingmoldsandtools.Theproblemofrapiddockingfromdesigntomanufacturing.Therefore,thetechnologycanquicklyevaluateandmodifyproductdesign,effectivelyshortentheproductdevelopmentcycle,reducedevelopmentcosts,andmeettherequirementsoftoday'shighlycompetitivemarketforrapiddevelopmentandrapidmanufacturingofnewproducts,andimproveThemarketcompetitivenessofproductsandthecomprehensivecompetitivenessofenterprises.

Waterchiller

Asasupportingcoolingdeviceforfiberlasercuttingmachine,waterchillerensuresthatthefiberlasercuttingmachineoperatesnormallyataconstanttemperature.Thespecialchillerforfiberlasercuttingmachineisarefrigeratedindustrialchiller.Ithastwoworkingmodes:constanttemperatureandintelligenttemperatureadjustment,andthetemperaturecontrolaccuracyis±0.3℃.Theconfigurationisrich,includingtheinputandoutputcontrolequipmentswitchandtheadvancedfunctionsofcoolingwaterflow,highandlowtemperaturealarm,stableanddurableperformance,andparticularlyexcellentinenergysavingandenvironmentalprotection.

Technické parametry:

One-stopautomaticintelligenttemperaturecontrol:Indifferentenvironments,userscanautomaticallyswitchtotheappropriatecontroltemperaturewithoutchanging;

CW-6100AT:Lze použít k chlazení jednoho 300W-1000W vláknového laseru.

Vybaveno konfigurací ohřívače a čištěné vody.

Opatření pro použití:

1,Pleasemakesurethatthepowersocketisingoodcontactandthegroundwireisreliablygrounded!

2,pleaseensurethattheworkingvoltageofthechillerisstableandnormal!

Becausetherefrigerationcompressorismoresensitivetothepowersupplyvoltage,thenormalworkingvoltageofourcompany'sstandardproductsis200~250V(110Vmodelis100~130V).Ifyoureallyneedawideroperatingvoltagerange,youcancustomizeitseparately.

3.Mismatchedpowerfrequencywillcausedamagetothemachine!

Pleaseusethe50 Hzor60 Hzmodelaccordingtotheactualsituation.

4.Toprotectthecirculatingwaterpump,itisstrictlyforbiddentorunwithoutwater!

Thewaterstoragetankhasbeenemptiedbeforethenewmachineispacked.Pleasemakesurethatthewatertankisfilledwithwaterbeforeturningiton,otherwisethewaterpumpiseasilydamaged.Whenthewaterlevelofthewatertankisbelowthegreen(NORMAL)rangeofthewaterlevelgauge,thecoolingcapacityofthechillerwillslightlydecrease.Pleaseensurethatthewaterlevelofthewatertankiswithinthegreen(NORMAL)rangeofthewaterlevelgauge.Itisstrictlyforbiddentousethecirculatingpumptodrainwater!

5.Pleaseensurethattheairinletandoutletchannelsofthechilleraresmooth!

Theairoutletonthechillermustbeatleast1250pxawayfromtheobstacle,andtheairinletonthesidemustbeatleast500pxawayfromtheobstacle.

6.Filtr přívodu vzduchu se musí pravidelně čistit!

Thedustscreenmustberemovedandcleanedregularly.Seriousblockageofthedustscreenwillcausethechillertomalfunction.

7.Pleasepayattentiontotheinfluenceofcondensationwater!

Whenthewatertemperatureislowerthantheambienttemperatureandtheambienthumidityishigh,condensedwaterwillbegeneratedonthesurfaceofthecirculatingwaterpipeandthecooleddevice.Whentheabovesituationoccurs,itisrecommendedtoincreasethewatertemperatureorheatthewaterpipeandthecooleddevice.

8.Tento výrobekjeprůmyslovézařízení,nenechejteprovozovatneprofesionální.

Dopad

Withtherapidexpansionofsheetmetalprocessingtechnology,domesticprocessingtechnologyisalsomovingatarapidpace,andthegapwithforeigncountriesisgettingsmallerandsmaller.Manywell-knownforeigncompanieshaveThemanufacturingbasewastransferredtoChina,andthefiberlasercuttingmachinealsobroughtmanyreactionaryconceptstosheetmetalprocessing.

Lasercuttingmachineisatechnologicalrevolutioninsheetmetalprocessing,anditisthe"processingcenter"insheetmetalprocessing;lasercuttingmachinehasahighlevelofflexibility,fastcuttingspeed,highconsumptionefficiency,andshortproductconsumptioncycle,Towinthegeneralmarketforcustomers.Thelasercuttingmachinehasnocuttingforceandnodeformationinprocessing;notoolwearandgooddatacompliance;nomattersimpleorcomplexparts,itcanbecutwithlaserprecisionandrapidformingatonetime;itscuttinggapisnarrow,cuttingqualityisgood,andthelevelofautomationishigh.Theoperationissimple,thelaborintensityislow,andthereisnopollution;itcancompletecuttingandautomaticnestingandnesting,whichimprovesthedataapplicationrate,lowconsumptioncost,andgoodeconomicefficiency.Thetechnologyhasalongeffectivelifespan.Atpresent,fiberlasercuttingmachinesaremostlyadoptedforsheetswithathicknessofmorethan2MMinforeigncountries.Manyforeignexpertsanalyzethatthenext30-40yearswillbethegoldenperiodoflaserprocessingtechnologyexpansion(thedirectionofsheetmetalprocessingexpansion)).